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Round Festoon Cable. Flat Festoon Cable. Shielded Festoon Cable. Festoon Fiber Optic Cable

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Professional Festoon Cable Factory

As one of the best festoon cable manufacturers in China, MNA festoon cables conform the industry standards. We have passed ISO9001 quality management certification and CE certification for the festoon cables. We can be your reliable partner based in China and 100% support your business.

Send us your project needs, we will give you a better festoon cable solution based on your detailed requirement.

MNA Cable: Your Reliable Festoon Cable Supplier in China

If your project or your business needs to import festoon cables from China, then MNA Cable will be your best choice to manufacture your festoon cable orders.

MNA Cable is one of the leading festoon cable suppliers and all our festoon cables can meet the IEC standards, and we will provide a competitive price based on your project.

MNA Cable will give you the best festoon cable solution based on your project’s requirements with our professional technical team. If you are a festoon cable brand and need to find an OEM manufacturer, then MNA Cable will 100% support you on the festoon cable development.

Drop us an email and send your detailed requirement now!

  • Suitable for use in indoor as well as outdoor environments
  • Being resistant towards a broad range of contaminants, including physical and chemical stimulants
  • Highly durable
  • Can withstand high mechanical stress and load
  • Tolerable towards a broad temperature range
  • Can withstand harsh conditions
  • Can operate on high voltages
  • Are flexible, with a small bend radius

Effective FAQS Guidelines – Festoon Cable

Welcome to today’s FAQ’s guide related to festoon cables.

In this article, we shall try our best to answer all of your questions and queries related to festoon cables.

Today’s guide shall cover every aspect of festoon cables, their types, methods of working, size, and systems.

Let’s take a look!

1. What Is Festoon Cable?

Festoon cables are portable cords, usually suspended between two points.

They come in different shapes and designs and are used for various purposes.

Festoon cables may be flat or round, depending upon the need of the consumer.

They are mainly used for the transmission and control of power in mobile equipment.

A Festoon Cable

A Festoon Cable

Festoon cables are most commonly used where space is minimum or at places where extreme flexing is required.

Usually, festoon cables are used in cranes or festoon systems where stacking or anti-coiling is required.

They are mostly demanded at places where bulk material is constantly being transported via cranes or trolleys.

Festoon cables also find applications in elevator systems, shelf control units, and conveyor systems.

They are suitable for various indoor and outdoor uses.

Festoon Cables Application

Festoon Cables Application

2. What Are Festoon Cable Features?

Festoon cables are specialized cables designed for hoisting, gliding, and suspending functions.

They are used in various industrial applications serving a number of functions.

Depending upon the types of cables and their use, the features of festoon cables may vary accordingly.

Generally, a good festoon cable contains the following features:

  • Suitable for use in indoor as well as outdoor environments
  • Being resistant towards a broad range of contaminants, including physical and chemical stimulants
  • Highly durable
  • Can withstand high mechanical stress and load
  • Tolerable towards a broad temperature range
  • Can withstand harsh conditions
  • Can operate on high voltages
  • Are flexible, with a small bend radius

Features of Festoon Cable System

Features of a Festoon Cable System

3. What Is Crane Festoon Cable?

Festoon cables are very effective in their method of working, providing immense benefits to the users.

They work actively to hoist, glide and suspend materials and are specifically used in cranes and trolleys where they are involved in transmitting power taken from supply boxes to the crane’s runway and bridge control systems.

Festoon cables find their main applications in crane systems, where they carry power across a bridge or runway.

They are also used to supply power to the host trolley.

They are highly useful in outdoor applications, even in tough conditions and harsh environments.

Festoon cables in cranes provide an easy, highly efficient, and cost-friendly option for power supply solutions and cable management in suspending positions and also in other machinery.

Festoon Cables in Cranes

Festoon Cables in Cranes

4. What Is Festoon Electrical Cable?

Flat or round festoon cables are used in various electrical equipment to transmit and regulate the supply of electrical power running through the appliances.

Electrical cables in festoon systems are suitable for use in overhead and gantry cranes, in plating lines, bulk material conveyors, and several other mobile systems.

For the transmission of electrical power, specifically designed electrical cables are used in festoon cable systems.

These electrical cables come in different sizes and are made of different materials, so there is a large variety to choose from.

They can be used on high voltages and can be subjected to high electrical as well as mechanical stress.

Electrical Cables in Flat Festoon Systems

Electrical Cables for Flat Festoon Systems

5. What Is Round Festoon Cable?

Festoon cables used in different hoisting applications come in various shapes and sizes.

The cables used in cranes and festoon systems may be flat or round, depending upon the needs.

Round festoon cables serve a number of different functions and can prove really useful when transmission and supply of power are in question.

The circular-shaped festoon cables contain many useful benefits and are specifically designed to serve at places where continuous twisting, suspension, flexing, and abrasive damage is part of daily.

They are specially designed to endure tough conditions, both indoors and outdoors.

Round festoon cables can withstand extreme physical conditions, and high mechanical stress can also provide resistance against various physical and chemical contaminants, all the while being suspended on vertical reeling systems.

Round Festoon Cables

Round Festoon Cable

6. What Is Flat Festoon Cable?

Festoon cable systems use a wide range of cables.

While some systems use round cables, there are various cable systems that use flat cables as well.

As the name suggests, flat cables are virtually compacted cables, with fibers arranged in a single plane, which helps them attain a flat or a ribbon-like shape.

 Flat Festoon Cable Close-up

Flat Festoon Cable Close-up

These flat portable cords serve great benefits when used in cranes or other hoisting systems.

In addition to supplying power and voltage, flat festoon cables also serve a great many other benefits to the consumer.

These cables are tough and can endure extreme conditions of physical stress without giving away much.

They can be used in outdoor and indoor environments and at extreme temperature ranges.

Flat Festoon Cable in Use

Flat Festoon Cable in Use

7. What Is Shielded Festoon Cable?

The cables used in festoon systems can be of various types and can be modified to serve different needs of the consumer.

The cables that festoon systems use can also be shielded ones.

A shielded cable contains multiple insulated conductors in the form of wires, encapsulated by a single common conductive layer.

Shielding provides additional benefits to the systems that it is done in.

Various manufacturers provide shielded cables for use in festoon systems.

Shielded Festoon Cables

Shielded Festoon Cables

Shielding is done in equipment to prevent electrical noise and radiations from affecting the signals.

Shielded cables in festoon systems are usually used in industrial installations where there is a high-risk factor of electromagnetic radiation interference.

Thus, power can be supplied effectively and can be transported over long ranges, even under high mechanical stress, thanks to shielded festoon systems.

8. What Is Festoon Encoder Cable?

Encoder cables are used in places where transmission of power, data, or signals may include multiple channels and courses.

Encoder cable serves as a transmission line, conducting encoder signals across multiple places.

Usual electrical cables cause a voltage drop due to high values of resistances.

But shielded encoder cables work actively to reduce power noise.

Festoon cable systems use specifically designed encoder cables, which are normally shielded and contain low impedance ratings in their functions.

They work in high noise environments and in harsh conditions to produce effective results.

Communications and power transmission from the encoder to drive depends on the ability of the cable to send clean signals.

Shielded encoder cables used in festoon systems do exactly that.

 Encoder Cable in Festoon Systems

Encoder Cables in Festoon Systems

9. What Is Festoon Optical Fiber Cable?

Another type of cable that may be used in festoon cable systems, serving significantly greater advantages than others, is the optical fiber cable.

Optical fibers serve a great many benefits in all the equipment in which they are used, including festoon cables.

A fiber optical cable is a long appendage containing in it a number of optical fibers, normally encased in a plastic covering.

Additional protective coverings may also be installed depending upon the necessity.

These cables use light signals to carry and transmit data.

Thus, they can cover a long range of distances in a significantly shorter time with high speed.

When used in festoon systems, optical fiber cables provide greater speed and efficiency of power transmission and are rendered especially useful when long distances are involved.

They are flexible and thus can be used in cranes and other data handling equipment where festoon systems are involved.

Optical Fiber Festoon Cables

Optical Fiber Festoon Cables

10. What Is Festoon Cable Specifications?

There are different types of festoon cables that are used for different purposes.

Depending upon the type of material and the design used, festoon cables contain various specifications.

They may vary according to the need of the consumer, as well as the place of usage.

Cables may be flat or round, shielded or not, made of different materials, etc.

Usually, manufacturers provide a range of detailed specifications regarding their supply.

This list of specifications may include:

  • System Parameters

System parameters may include the travel speed, acceleration, the crane type, and the type of festoon system required for the application.

  • Operating Conditions

Operating conditions include various parameters such as temperature, humidity, environment, and corrosives if present.

  • System Dimensions

System dimensions are an important part of the festoon cable specifications.

They include the total track length, storage distance, loop depth, type of trolley required, and several other parameters, which ensure the effective functioning of your system.

11. What is Festoon Cable Made Up of?

Cables used in festoon systems are made of a wide range of materials. Almost all types of flex cables can be used in festoon systems.

Normally, tough and strong cables are used in order to work under conditions of high stress.

The track material in festoon systems can be made of metals, like galvanized steel or stainless steel, zinc-coated steel or aluminum, and sometimes even of PVC.

The latter is especially useful in hazardous environments to prevent corrosion.

The cable itself can be made of several materials.

Innermost wiring is invariable of copper, except in the case of optical fibers.

The outer casing and cable jacket can be made of varying materials like PVC or neoprene.

The jacket provides insulation and can also serve to color code the cables.

Cables for Festoon Systems

Cables for Festoon Systems

12. What Is Festoon Cable Size?

Sizes for festoon cables vary widely depending upon the personalized needs and requirements of the consumers.

As the needs and areas of usage vary widely, the size of a cable for a festoon system also varies accordingly.

In most cases, manufacturers provide a broad range of sizes to choose from.

There is a range of specifications to search from, in order to suit your desired requirements.

Almost all aspects of the cables can be modified according to your needs.

Suppliers provide numerous options to choose from.

Sizes of festoon cables usually come in square millimeters and also contain multiple cores.

These variations can be specified by the user in choosing the optimum cable size for use in festoon systems.

The detailed sizes and specifications can be provided by the manufacturer in a handbook.

The dimensions such as length, width, and weight can then be specified and suited to your needs.

Some Sizes of Festoon Cables

Some Sizes of Festoon Cables

13. What Is Festoon Cable Voltage?

Festoon cables are specialized cables to transmit power under high mechanical stress.

These cables can operate on a broad spectrum of voltage values, ranging from a few volts to several kilovolts.

Depending on the type of cable used, the voltage ranges may vary.

PVC cables usually operate at a few hundred volts, like 400V to 700V. If using fiber optical cables, they work on lower voltage values.

Some cables with high tensile strength can operate on a few kilovolts values.

The testing voltage can reach a few thousand, but normally working values of voltages are way less.

If the limit is exceeded, there is a risk of a short circuit that could potentially damage the cable as well as the equipment at hand, and also the manpower present.

Thus, special care should be taken when choosing the voltage ranges of your desired festoon cables.

14. What are Festoon Cable Applications?

Festoon cables are highly useful appendages that find a number of applications in several equipment and appliances in a number of industries.

Their main function being in flexing and motion, festoon cables can be used indoors or outdoors in various equipment.

Some main areas where festoon cables may be required include the following:

  • Cranes and hoists
  • Festooning systems
  • Conveyors
  • Track systems
  • Robots
  • Power tracks
  • Portable control systems
  • Motor-driven reels

Festoon Cables in Cranes

Festoon Cables in Cranes

Other than these, festoon cables may also be used in telescoping jetways and airports; installation in damp or dry rooms; cable tenders; loading and unloading; and other systems.

Most commonly, they find applications in cranes and other hoisting systems.

15. How to find a good Festoon Cable Manufacturer in China?

There are various manufacturers and suppliers present in China to provide you with efficient festoon cables.

There is a range of companies and services to choose from.

The selection of a suitable manufacturer may depend on various factors.

The credibility of the company is the main thing to look for when searching for a manufacturer.

Once you find an authentic and credible manufacturer, it is important to note if they have the products that you need.

Usually, there is a range of products offered by suppliers.

Sources to find manufacturers can include industry trade associations, business contacts, or online directories.

All these can help in finding a potential manufacturer of festoon cables in China to suit your various needs.

16. How is Festoon Cable Manufactured?

Manufacturing of a product is a big responsibility, especially when supplied in bulk quantities.

There are some rules and regulations that need to be followed while manufacturing products.

These include ensuring the quality, meeting the demand, and filling out all the necessary paperwork and procedures.

When festoon cables are concerned, the following approvals need to be taken for their manufacture:

  • UL/CSA listings
  • CE
  • Flame and UV ratings
  • RoHS Compliant

Thus, festoon cables are manufactured on an industrial scale using these ratings as references and ensuring good quality products.

Here’s a link to know how various types of cables, including festoon cables, are manufactured:

17. What Is Festoon Cable Connector?

Festoon cable systems use specialized cord grips known as cable connectors that hold the cables in place and connect them to various equipment.

Cable connectors for festoon systems are specially designed for heavy-duty use.

They can be used with festoon cables in harsh environments and extreme conditions, keeping out dirt, moisture, and corrosives.

Festoon Cable Connector

Festoon Cable Connector

Festoon cable connectors are made of several types of materials that include steel, aluminum, brass, and nylon.

They serve various benefits such as being available in different materials, lowering the chances of discontinuation of power, and also provide the benefit of placing multiple cables through a single connector.

18. What Is Festoon Cable System?

A festoon cable system is an assembly of various structures that work together to provide mobility, strength, and protection to mobile cables, hoses, and hydraulic lines.

They come in a variety of shapes and sizes and use different appendages to perform their functions.

A Festoon Cable System

A Festoon Cable System

Festoon cable systems are made of different components serving multiple functions.

There are several types of festoon cable systems, depending on their speed, efficiency, and range of motion.

They are used to ensure continuous power supply to mobile equipment in industries.

Festoon cable systems are used for multiple purposes in gantry cranes, hoists, conveyors, and even in lightning systems.

19. What Is Festoon Cable Trolley?

A cable trolley is an essential part of a festoon system.

Festoon systems use three different types of trolleys for their proper functioning, namely:

  • Cable Trolley
  • Towing Trolley
  • Fixed Trolley

A cable trolley is used between the end clamp and towing trolley.

It is required for each cable loop in the festoon system.

Thus depending upon the number of loops and length of the cable, the number of cable trolleys may vary.

Cable trolleys also contain rollers on the top that glides them across the rail, providing effective mobility to them.

Cable Trolleys

Cable Trolleys

20. What Is HS Code for Festoon Cables?

A harmonized system code, or HS code, is a list of codes with each one specifying an internationally traded good.

Each product that is shipped internationally contains its own code in the HS or HTS list. Every country has its own specific list of codes.

In order to find the code of your product, simply open the HS codes list and search for your product’s name. The list is available online.

HS code for festoon cables in Pakistan is 74199990.

21. What Are the Advantages of Festoon Cables?

Festoon cables serve a number of advantages to their users.

Their main function being power supply, festoon cables serve a lot of other benefits such as:

  • Simple and easy to use
  • Low maintenance
  • Easy installation
  • Safe and secure
  • Economical and cost-friendly
  • Can tolerate harsh environments
  • Suitable for use in outdoor and indoor environments
  • Can withstand extreme temperature ranges
  • Customizable for heavy-duty applications
  • Can accommodate multiple layers of cables

22. What Are the Types of Festoon Cables?

Festoon cable systems allow a number of cables, hoses, and other conduits to be installed within them.

They can be modified according to the needs of the consumer.

Various types of cables can be used within festoon systems, which can serve beneficial depending upon the need of the hour.

The different types of cables that are used in festoon systems may be PVC, neoprene, optical fiber cables, electrical cables, shielded cables, flex cables, and others.

Each one has its own advantage of use, and each one works in different conditions and is suitable for various applications.

The detailed specs of each cable also vary widely.

Some Festoon Cables

Some Festoon Cables

Each cable has its own operating voltage range, temperature range, bend radius, and resistant properties.

Each is suited for its own purpose and requirement in different applications. Insulation, resistances, and conductor sizes may also vary greatly.

All these parameters should be kept in mind when looking for an optimum cable for use in your festoon system.

23. How Are Festoon Cables Installed?

Installation of cables is always a task that requires a lot of work and concentration.

However, low maintenance of a project might be; it still requires a great deal of work and patience.

An advantage of festoon cables is their easy assembly and maintenance.

Prior to the installation of cables, some safety precautions should be followed.

These include wearing a protective covering, making sure that all appliances are switched off, and ensuring the safety of the workplace.

The installation process should be carried out just as the guidelines supplied by the manufacturers state, and no deviance from them should occur.

The operator shall be provided with a guide covering all the basics and also an in-depth review of the guidelines of installation of cables.

Here is a video link for some guidance on the installation of festoon cables:

24. What Is C-Rail Festoon System?

C-Rail festoon systems are ideally used in mobile industrial equipment such as overhead cranes and hoists.

They are a type of festooning systems that are used to secure cables, avoiding tangling.

They also prove beneficial in avoiding hazards and accidents.

C-Rail Festoon Cable System

A C-Rail Festoon Cable System

C-Rail systems are an efficient and cost-effective way of transferring power across great distances without much nuisance.

High speed is also a quality of these C-Rail festooning systems. Suitable for indoor and outdoor uses, and even being resistant towards a number of different contaminants, C-Rail systems are highly useful appendages.

C-Rail systems can tolerate extreme temperatures and are also easy to install as well as maintain.

This festooning system finds its applications in cranes, transport systems, hoist units, and specialized engineering technologies.

C-Rail Systems in Use

A C-Rail System in Use

Main parts of a C-Rail festooning system include:

  • Cable trolleys
  • Towing trolley
  • Fixed trolley
  • Hanger clamps
  • Supporting brackets
  • Joint clamps
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